Introduction
Discover how VEXO’s Smart Building Management System (S-BMS) successfully tackled the challenge of high energy consumption in residential care homes. By implementing remote monitoring and control solutions, VEXO’s S-BMS integrated with LoRaWAN devices provided individual room temperature control and efficient management of the central boiler room. The results were remarkable, with a 36% reduction in heating energy consumption and a 25% reduction in total energy usage during the most recent heating season, proving S-BMS can be a cost-effective solution for energy management in a wide range of building types.
The challenge
The existing system used a conventional BMS to control the boilers and primary heating circuit, allowing all radiators to be manually operated with no active measures to reduce energy consumption. This meant that a lot of energy was being spent where it wasn’t needed, which led to higher energy bills.
The client was looking for a remote monitoring and control solution for their central boiler room to reduce heating energy consumption in several residential care homes across their county. They needed a wireless, retrofittable, long-range solution that was easy to install, compatible with their BMS and that could be used to monitor and control boiler outputs based on hot water and heating demand as well as factors such as occupancy level and outside air temperature.
Site Overview
The retirement housing complex was built in 1984 and consists of 3 floors with 49 studio flats of different sizes, together with communal areas, office and cleaning and cooking facilities. The estimated floor area is 3400m2.
The heating system consists of two 150kW boilers supplying hot water to a Domestic Hot Water tank used to supply Hot Water for communal use, cooking and hot water supply to the flats. The site is heated using 290 radiators that are fitted with TRVs. A single Variable Temperature circuit supplies water to all radiators.
The solution
Until 2021 the plantroom consisted of a Siemens weather compensating boiler sequencer for heating and direct fired water heaters for hot water (HWS) generation. In the summer of 2021 the control was replaced with VEXO S-BMS.
It was important to find a solution that allows the temperature in individual rooms to be controlled remotely, allowing the automatic control system to set day and night-time target temperatures, without any major repairs and without disrupting the comfort of the occupants, whilst optimising the central boiler room.
The solution was to install multiple VEXO’s S-TRV thermostatic valves. The VEXO S-TRVs are integrated with the VEXO Smart Building Management System (S-BMS) which supports native LoRaWAN devices. The BMS control logic manages each group of one or more TRVs to operate shared spaces with setpoints set by S-BMS and not adjustable by the occupants outside of a specific range.
In addition, LoRaWAN room Temperature/Motion sensors are used to control intermittently occupied spaces so that the S-TRVs switch to lower setpoints when the rooms are not occupied.
All S-TRVs feedback information to S-BMS reporting if heating is required by the S-TRV. S-BMS uses the total S-TRV heating requirements combined with outside air temperature to optimise heat supplied to the building under different conditions and minimise gas usage.
Installation of the S-TRVs was carried out with no issues, replacing existing thermostatic TRV heads with the VEXO S-TRV either directly or using adapters. In addition certain areas were fitted with wireless window sensors to detect open windows.
Results
The energy use for the most recent heating season where the building was under S-BMS control (2021/22) was compared with energy use for the period 2019/2020 which is the last heating season before the Covid pandemic. Like-for-like comparison of energy use was achieved by using the Degree-day data to adjust monthly energy data so that the monthly energy use for each heating season are for an equal number of degree days. Energy savings due to reductions in heating energy use were then estimated by removing the base load due to hot water generation energy use. The results were as follows:
36% Heating Energy Saved 25% Total Energy Saved
These outstanding results from the project have been widely recognised by the industry as VEXO S-BMS picked up the following awards:
- Energy Project of The Year (Residential) – The Energy Awards 2023
- Product/Service Innovation of The Year – The Commissioning Specialists Association Awards 2023
- Winner of Residential Buildings Category – The ASHRAE UK Technology Awards 2023
It is assumed that the requirements for hot water in the building are equal in the two analysis periods and are unrelated to external climate conditions.
However, details of the control of the Hot-water system in 2019/20 are unknown, and the S-BMS control of the hot water system is designed to minimise boiler operation. In particular, S-BMS uses thermostatic tank temperature control with night setback which results on lower boiler usage than continuously maintaining the tank temperature at a fixed value.
Therefore, there may be a reduction in HWS energy costs due to reduction in losses associated with Hot Water generation. However even if the HWS energy use was reduced by 10% due to S-BMS control optimisation, this would still result in a reduction in heating energy use of 30%.