University cuts carbon emissions by over 809 tonnes a year using drive technology

The University of Leeds is saving over 809 tonnes in carbon emissions and £194,000 a year in energy costs following the installation of 94 ABB variable speed drives (VSDs) ranging from 5.5 to 55 kW.

Payback of 1.2 years has been achieved on a capital outlay of £228,859.

The project formed part of the university’s Carbon Management Plan. This included installing VSDs on motors powering fans in air handling units and fume extraction equipment and water pumps in more than 20 buildings used for teaching and research. Most of the assessed motors had no speed control, being connected direct-on-line.

ABB authorised value provider Halcyon Drives was chosen to supply the drives as it was able to meet all of the university’s technical specifications. Amongst its requests were harmonic mitigation, a five-year warranty and the ability to use one model of VSD across all installations. Halcyon Drives also had the ability to provide service for drives and had the stock availability.

The drives are controlled by a building management system (BMS) using a 4-20 mA connection to provide speed references to the drive and monitor alarms. ABB drives can monitor their own energy use and run hours and this has been used to identify the kWh used at various times, thereby proving the savings.

The drives were bought by the university and Halcyon kept them in stock. The university’s in-house team installed all the drives over 18 months as funds were released.

Part of this work involved installing shielded cabling between the drives and motors to conform to the Electromagnetic Compatibility (EMC) Directive, to ensure that electromagnetic fields from the cables do not cause interference with other electronic equipment.

Harmonic mitigation was an important factor for the university. The ABB ACH550 drive has harmonic mitigation built-in as standard. Swinging choke technology ensures the drive delivers up to 25 percent fewer harmonics at partial loads compared to a conventional choke of equal size.

Robert Douglass, energy project officer for the university, says: “Due to the nature of the research in some of the buildings the drives were being installed in, we wanted to ensure that harmonics were being controlled at source as much as possible. One reason is to minimise the impact of harmonics on other equipment fed from the same distribution board. Another is to minimise any increase to the building supply point and the associated high voltage transformer. To date we have not had any issues with harmonics.”